Fiber-To-The-Home Cable Production Line – State-of-the-art Manufacturing System
Have you realized that modern fiber optic wire networks are capable of running at rates of up to 190 meters per minute? This astonishing productivity results from sophisticated fabrication techniques tailored to swift manufacturing.
These configurations are built to process multiple cabling forms, such as drop cables and tight buffered cables. The streamlined form factor, commonly less than twenty-six meters, makes them ideal for contemporary plants.
Incorporation into intelligent production networks guarantees seamless functioning. Via MES/ERP connectivity, these SZ stranding line production lines offer unparalleled accuracy and productivity. This makes them a top choice for businesses striving to remain at the forefront in the telecommunication sector.
Introduction to FTTH Cable Production Line
Streamlined manufacturing setups are crucial for meeting the growing need for dependable links. Such mechanisms aim to manufacture high-quality fiber optic cables that energize current communication infrastructures. By leveraging modern innovations, they guarantee exactness and rapidity in all phases of the manufacturing process.
What is an FTTH Cable Production Line?
This fiber-to-the-home production system is an integrated system for manufacturing home fiber drop cables. They include bare fibers reinforced with metal or fiber-reinforced polymer, merging with protective sheathing. The result is a robust and effective system for rapid broadband links.
It works with diverse compounds, including PVC, LSZH, and PE plastics. This versatility confirms it accommodates varied market demands. Moreover, the 4-head fiber pay-off system offers precise tension control, ensuring stability within ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our system distinguishes itself for its exactness and productivity. Below are the advantages:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
These specifications promise uninterrupted processing and superior results. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
Contemporary production setups are reshaping the process by which fiber optic cables are produced. Our cutting-edge machinery combines exactness, performance, and modern advancements to produce top-quality results. The following outlines the remarkable components that position our system at the forefront.
Precision Extruder and Adjustment Head
Central to our setup is a customized 50mm extruder built to ensure meticulous dispersion of materials. This ensures uniform excellence throughout each cable produced. Its adjustable head permits effortless modification, suiting assorted compounds like PVC, LSZH, and PE polymers.
With OMRON temperature control, the system ensures temperature exactness to ±1°C. This precision fosters peak functionality while curtailing excess, rendering it an economical choice for production.
Powered Fiber Unwinding and Tension Regulation
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, ensuring that every fiber cable meets stringent industry standards, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, to achieve optimal outcomes on all orders. Let’s delve into the innovative aspects that differentiate our system.
Global-Standard Industrial Computerized Control Module
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.
Operating at a mere 35KW/h under standard conditions, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
High Stability and Reliability with Famous Brand Components
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers chosen for their durability and precision, ensuring long-term reliability.
Steel-reinforced wiring combined with sophisticated Fiber coloring machine management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Attribute | Benefit |
|---|---|
| FiberCAN PLC Setup | Accurate control and immediate supervision |
| Low Energy Consumption of 35KW/h | Cost-effective power usage |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON Controllers | Durability and precision |
| ERP Connectivity | Real-time production tracking |
Uses of the FTTH Manufacturing System
Advanced production setups have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. Let’s examine the main functions served by this innovative machinery.
Manufacturing Home Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Notable attributes are:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Adaptability to meet interior as well as exterior standards
Manufacturing Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Adaptability is a defining feature of our production line. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Advantages of Our FTTH Manufacturing System
Choosing state-of-the-art production solutions brings significant advantages to fiber optic businesses. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
Our system ensures fiber secondary coating line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. The automated line-receiving feature further reduces manual labor, saving time and resources.
Economical Fiber Optic System Implementation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, thereby reducing attenuation to ≤0.02dB/km for peak performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Benefit |
|---|---|
| High-Speed Production | High productivity |
| Efficient Power Usage | Cost savings |
| Minimal Signal Loss | Enhanced signal quality |
| Ergonomic Design Height | Ergonomic design |
Conclusion
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.